Harley Transmission Sprocket Nut Torque

This kit fits on 2000 and up Sportster models. Manufactured from 7075 alloy. The nut is reverse thread. Bend one tab on lock washer. Sportster Harley-Davidson XL883 XL1200 Manual 1991-2003 The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician. The manufacturer recommends using 20w50 oil. Regular maintenance will help keep your Harley-Davidson® motorcycle operating at peak performance. Push the clutch release plate into the clutch assembly. This tool will make adjusting the drive belt tension or rear wheel alignment a bit easier on ‘06-up Touring and ‘05-up V-Rod® models. 0, Minimum 5. The Harley Davidson Panhead manual by Clymer is the best owners reference book for repair and service information for your Harley Panhead. 3 Nm, loosen one full turn, 46. NOTE: Our example motorcycle is a 2014 Harley-Davidson Low Rider, but the process is going to be the same for whatever model of Big Twin you pilot. Your last plate must be a friction plate or you goofed and must start over. 2/97 Delta Street, Geebung Queensland 4034, Australia (07) 3216 2251. 300 Miles: 1000 Miles: Sprocket shaft nut torque: 150 ft-lbs Harley Davidson 1970 - 1977 Service Manual. This is when the belt jumps a tooth and can cause tensile cord crimping and breakage in the belt. Posts Tagged 'remove compensator sprocket bolt' Got out a torch and heated the compensating sprocket nut for several minutes (until I started to smell something "h0t". Depress the belt at the middle point between the front and rear belt sprockets with your thumb and measure the amount of deflection with a ruler. if i do pull it all off can i use the same gasket since i havent fired it. With the nut torqud down the sprocket really does wobble on the shaft. Tighten the engine sprocket nut to between 190 and 210 foot-pounds. VI-139951 - P. Shop the best Harley-Davidson Pulley & Sprocket Hardware for your motorcycle at J&P Cycles. Used for early 1984 and earlier XL’s and late 1984 FL, FX and FLT’s. Inspect sprockets and belt guard for damage and/or debris. Chances are this will require at least six hours if you haven't done it before, because the primary drive has to be taken completely off in order to access the output sprocket. This is how to build a front sprocket socket for a 4 or 5 speed Harley transmissions. The engine sprocket nut has 150-165 foot pounds of torque on it and right handed threads. Once the chain and sprockets are on, leave them loose until the after the next step. Differential Mounts. To find the. Figure 6-22. If the bike was bone stock, a non-offset sprocket might do the trick, depending on the rear wheel sprocket. Monday - Friday. For all your Harley Davidson motorcycle parts, accessories, and gear, turn to our online motorcycle parts and accessories store. Harley Davidson FL Duo Glide 1958-1964. SECTION 7-TRANSMISSION 7. Then the screwdriver. Loosen the three transmission mounting bolts and slide the unit all the way forward. American made Max-Torque Clutches, Comet Clutches and Hilliard's Extreme Duty Clutches. Keep your Harley performing at its peak with our great selection of replacement pulleys and sprockets. The primary chain, motor sprocket, and clutch drum/sprocket are installed at the same time. Too many people wanting to be mechanics. Install belt over rear wheel sprocket and transmission sprocket. 37 - 84 - $15. Fits Big Twin models. 6 kits found for Cam Sprocket Bolts : Didn't find the kit you were looking for?. Not for bar-end turn signals. With the transmission in gear, and making sure the countershaft bearing retainer plate is removed, tighten the supplied nut to 45-55 lb-ft using red thread locker. 94660-37A Transmission Pulley Nut Tool Big Twin. Baker Transmission Sprocket Spacer for Harley 1999-06 Twin Cam 33344-94S. The torque values we're dealing with are small and easily achievable by hand. Sep 08, 2014 | Harley Davidson XL 1200 C Sportster Custom. Gen X 150/250 - REAR Caliper to Rear Knuckle. Re: Changing Triglide Transmission Sprocket I took some pictures of the socket and pilot that is used to loosen the transmission sprocket nut. NOTE: Harley recommends using new bolts. Home Products Transmission Harley Davidson 7911, Harley Davidson 7911, Kick Starter Shaft/Countershaft Nut. Each nut is carefully inspected and laser-etched with torque values. 2) Remove the compensating sprocket nut with a 1-1/2” socket. However, whenever I try to remove the inner sprocket, it moves the whole engine so I cant get the sprocket off. Noticed that the ends of the rollers had worn a groove in the spacer. It is wise to mention this service update when you are in for a service and check the new torque settings have been applied. You may also like. Use + and - keys to zoom in and out, arrow keys move the zoomed portion of the image. I figure some folks over here at TT may find this information useful so I'm recreating the writeup over here also. Harley Davidson FL Hydra Glide 1949-1957. Price is for (1) nut. 0, Minimum 5. Nos Benelli Oem Holding Wrench Sprocket Tool M207 M-207. Service Interval Engine and Transmission. Crower has worked hard to serve the performance parts needs of the racing industry for over 55 years. As bikes were brought to the shop in. The engine sprocket nut has 150-165 foot pounds of torque on it and right handed threads. Andrews Good Acceleration Belt Drive 30 Tooth Transmission Pulley - 290306. 1000cc 1982 Featuring 1000cc 1982 in stock and ready for shipping today. Motorcycle Storehouse, Custom Chrome, Zodiac en Parts Europe. Harley-Davidson Sportsters are a great choice to build a custom chopper or bobber for many reasons. Accessoires et Pièces Moto Harley-Davidson Transmission pour Harley Davidson et Moto Custom Accessoires Moto Harley-Davidson Pièces Moto Custom Drag Specialties FatBook 2013 par US Dream Import. Turn the nut counterclockwise to install it onto main drive gear (3). the only thing i didnt have that the book stated was lock tight. BEST ACCELERATION: 29 Tooth power pulley – 9% MORE TORQUE IN EACH GEAR. Crank pin nuts torque: 150 ft-lbs. Loosen the three transmission mounting bolts and slide the unit all the way forward. Download Harley Davidson Rear Road Winder Wheels Installation Manual – 1. The Screamin’ Eagle® High Capacity Clutch Kit increases the drivetrain’s ability to reliably support high torque applications without significantly in MSRP: $219. Mini Bike Parts and Go Kart Parts from OMB Warehouse. This nut is left hand thread. NOTE: To achieve the proper torque on these bolts you must make sure the underside of the flange, both sides of the spacer, and the surface of the sprocket are absolutely clean. Add to cart. FREE SHIPPING ON US ORDERS $79. Refer to the PRIMARY CHAINCASE HOUSING. The engine produces up to 100 foot pounds of torque and is equipped with automatic compression release. i will if i have to. Install the locking plate for the front sprocket nut, use blue Loctite on the screws. They don't torque things to proper specifications. Applications: 1996-06 FL, 1999-05 FXD and 2000-06 FXST Jims USA 994 Harley Davidson Motorcycle Camshaft/Crankshaft Sprocket Lock Tool. A razor blade is the trick to getting a tab started. 00 10-1/2In - Add $10. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. The nut is reverse thread. We make ideas a reality. Part Number: 30-0618 Application: Custom Application for straight pipes Details: Plain torque tube set is 4-1/2" long with an outer diameter of more info $27. Remove existing rear wheel assembly. Looking for pointers here. Our goal is to inspire others to create through original and collaborative ideas while maintaining a high performance blend of the past, present and future. Once the axial pulley loca-tion is confirmed, remove the motor pulley nut and torque it to 150 ft-lbs with red loctite. Maybe it's just m, but If I have the transmission on the bench, I would spend the $2 for the ratchet top gasket. Chances are this will require at least six hours if you haven't done it before, because the primary drive has to be taken completely off in order to access the output sprocket. The gland nut 32 is a tube-like member comprising a main body portion 67 and a head 68. You cannot adjust one without affecting the other. Terrible1one3 Posted on Sunday, November 06, 2011 - 06:04 pm:. Harley-Davidson Thread Sizes; Harley-Davidson has used many different and unusual thread sizes over the years. Saves you time by eliminating the need to remove the mufflers to perform this service. Transmission Side Cover bolts Crankcase bolts Step 1 Step 2 Intake Manifold Flange capscrew Primary Cover screws Compensating Sprocket nut Transmission Sprocket nut Transmission Sprocket locking screw Clutch hub nut: Torque Value. they are" sprocket shaft nut: 300-440 ft-lb. 1999-2006 TC88 Camshaft Bearing Remover and Installer Set. Differential Covers. Loosen the three transmission mounting bolts and slide the unit all the way forward. Ultima recommends that these kits be installed by a trained & qualified mechanic with knowledge of the Harley Davidson style 5-speed transmission. Proper installation requires that the wheel lug torque be set to the recommended specification for your vehicle. Harley Davidson FL Duo Glide 1958-1964. Using special JIM’s tool to lock down transmission belt pulley for torquing. I quickly cleaned up the rear axle bolt. Transmission. Replace the primary chain case cover. CHAIN DRIVE CONVERSION KIT !. Inspect each tooth of the rear sprocket. Sprocket Holding Tool For Harley-Davidson. Re-torque lug nuts after 25 miles or 100 mile maximum. Notes: 19-0396 - Compensator Engine Sprocket Extension 12-0506 - Compensator Engine Sprocket Nut 19-0403 - Compensator Engine Sprocket 24 Tooth 19-0378 -. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. #N#Now select an engine model (if applicable) -- Harley-Davidson Engine Models -- All Harley-Davidson Kits Pan & Shovel Heads XL Models. Use T70 SOCKET BIT (Part No. Replace the large nut and torque to about 140 foot-pounds. First, you should pre-load the bolts to about 16 foot-pounds. Originally, Jim Thiessen worked as a machinist with the aerospace industry. Check torque of front and rear axle nut. You might to need someone to hold the hole transmission still. Rated 4 out of 5 by Justin82 from Great Replacement For OE Comp I recently put in a Stage 2 kit upgrading my 96cc to a 103cc with 255 cams in my 2011 Fat Bob. 2) Remove the compensating sprocket nut with a 1-1/2” socket. Remove the upper and lower chain guard from the swing arm. Its 1584cc Twin-Cam 96B engine was tied to a six-speed Cruise Drive transmission, good enough to deliver 87. 045 inch Circuit point gap:. HARLEY DAVIDSON SOFTAIL 2018 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson Softail (2018)CONTENTS:- Foreword - Foreword -- General -- Manual Layout -- How to Use This Service Manual -- Shop Practices -- Use Genuine Re. If the bike was bone stock, a non-offset sprocket might do the trick, depending on the rear wheel sprocket. Torque Converters. However, whenever I try to remove the inner sprocket, it moves the whole engine so I cant get the sprocket off. Andrews Good Acceleration Belt Drive 30 Tooth Transmission Pulley - 290306. Engine and Transmission. Install the countershaft retaining plate and torque the -20x5/8 button head screws to 110 lb-in using red thread locker. Jims Transmission Sprocket Mainshaft Lock Nut Wrench Tool Harley 4 And 5 Speeds. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range. Automatic Transmission Products. Jims Transmission Sprocket Locknut Wrench For Harley 84-06 Big Twin 94660-37a. This past winter I changed the transmission sprocket on both my dads 2009 and my 2010 Triglide from the anemic 32 tooth to a 30 tooth HD part number 83595-11. We proudly serve the areas of Hooksett, Bow, Dunbarton, Loudon and Chichester. Driven Racing Sprocket Nuts. Use supplied extended compensator nut to retain compensator assembly. 37 - 84 - $15. Refer to your Factory Service Manual for this procedure. NUT, FRONT PRIMARY CHAIN SPROCKET. Using special JIM's tool to lock down transmission belt pulley for torquing. Replaces OEM HD-41184. The nut is large and every time I try taking it off, the whole pulley turns. Make sure the sprocket nut stays tight, so torque that left hand thread nut good and tight to keep the sprocket and spacer up against each other. This is how to build a front sprocket socket for a 4 or 5 speed Harley transmissions. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Harley-Davidson Pulley & Sprocket Hardware & motorcycle parts. jims transmission sprocket mainshaft lock nut wrench tool harley 4 and 5 speeds Dedicated tool used by professional Harley mechanics all over the world! Inner collar will retain wrench to nut and keep tool square to nut and mainshaft to properly and safely work!. Install lockplate over nut so that two diagonally opposite. On all Harleys (on the left side) the engine shaft pulls around the drive sprocket, so further tightening of the threads/nut occurs as sprocket follows the shaft if the threads are normal, right-handed, pointing left of the bike and trying to make the sprocket shaft to screw tighter into the nut as it turns. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Sprocket shaft nut torque: 150 ft-lbs. Please use caution. Used for early 1984 and earlier XL’s and late 1984 FL, FX and FLT’s. holes align with two tapped holes in sprocket. Transmission (1959-Early 1984) Starter Drive Housing (Type I) Oil Pump (1968-1984) Transmission (Late 1984-1985) Wiring Diagram FLHS (1980-1981) Prestolite Starter Motor: Wiring Diagram XLH (1970-1971) Custom Universal Basic Wiring Diagram: Rocker Arm and Pushrod Assembly: Wiring Diagram XLCH (1970-1971) Wiring Diagram FXE (1983-1984) Solenoid. Will fit 06-present dyna and 07-present twin cam models. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. customcruisers. I might still jam some sealer into the splines before we install the sprocket. Sort through the categories or use the search function by part number or keyword. 189-56 - High Torque Bearing Kit 189-56 41-0850 1110-0018 821-1111. Sort by Nut, Motor Sprocket / Compensating Sprocket, BT 70-90 Seal for BAKER High Torque Primary Bearing, BT 85-2007. 1/2" Drive. Don't use locktite where it needs to be used. It jams the sprockets against the chain so that when removing the sprocket nuts no forces are transmitted to the engine or transmission. Read all reviews. Before installing. Place the primary drive locking tool between the teeth of the engine and clutch sprockets as shown. Tatro Machine 6,765 views. 8 Remove the two nuts from the main (rear) and counter (front) transmission shafts. We believe in "being all-in to go all-out" is reflected in our quality motorcycle parts. I'd appreciate hearing the correct torque value or a description of how tight you should go. jims transmission sprocket mainshaft lock nut wrench tool harley 4 and 5 speeds Dedicated tool used by professional Harley mechanics all over the world! Inner collar will retain wrench to nut and keep tool square to nut and mainshaft to properly and safely work!. Tighten the primary cover screws to 120 inch-pounds of torque with a Torx or Allen socket and a. From the Order number you can tell if it is an original or repro part: If the number begins with a letter it is a repro part. BAKER Drivetrain offers custom Harley-Davidson transmissions and parts. Hand tighten the sprocket nut. As it turned out we needed a 1/2-inch offset, 23 or 24-tooth chain sprocket. I switched back because I have plenty of power in this new motor and I wanted a more relaxed ride at speed and don't need the additional torque. I figure some folks over here at TT may find this information useful so I'm recreating the writeup over here also. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Harley-Davidson Transmission Sprockets & motorcycle parts. A razor blade is the trick to getting a tab started. The head 68 is located at a first end 62 of the nut 32, and the body 67 extends from the head 68 towards a second end 64. Shop the best Harley-Davidson Pulley & Sprocket Hardware for your motorcycle at J&P Cycles. Learn more. HARLEY DAVIDSON SOFTAIL 2018 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson Softail (2018)CONTENTS:- Foreword - Foreword -- General -- Manual Layout -- How to Use This Service Manual -- Shop Practices -- Use Genuine Re. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. 13 Tighten the sprocket nut to 75 foot-pounds of torque with a hex socket and a torque wrench. This is a picture of the tool and pilot, the pilot is used to keep the socket square and to protect the threads on the transmission shaft. Loosen the three transmission mounting bolts and slide the unit all the way forward. In general, the kit comprises a bell or second housing, a flywheel, and adapter elements securing the flywheel to an output shaft of the engine, along with assorted other assembly components. Fits Big Twin models. 900 - HARLEY DAVIDSON GLIDE SOFTAIL EFI CLA. On ALL Orders in the USA!. BEST ACCELERATION: 29 Tooth power pulley – 9% MORE TORQUE IN EACH GEAR. ) Slid my 3 foot cheater pipe over the breaker bar and heaved on it. On a bench, screw the outer bearing support standoffs and locking nuts as far into the outer support as they will go with. We believe in "being all-in to go all-out" is reflected in BAKER Drivetrain quality motorcycle parts. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Harley-Davidson Transmission Sprockets & motorcycle parts. 14 Install two new. As bikes were brought to the shop in. Gen X 150/250 - Wheel Cylinder Mounting Bolts. The crankshaft sprocket on the LSI engine is pressed on and there is limited clearance on the back side of the sprocket for its removal. As a side note I would've used 5 12T sprockets instead of the mix of 12T and 15T ones but the place I bought them from only had limited stock available. Max torque was 30. Transmission. 6 Drive Belt Removal Inspection Installation. On 1980 and earlier models,make sure the side of the steel drive plate stamped "OUT" is facing you, and that you stagger the buffer balls in the clutch shell. Camshaft Assembly Tool Dyna Twin Cam 2006* to Present. Posts Tagged 'remove compensator sprocket bolt' Got out a torch and heated the compensating sprocket nut for several minutes (until I started to smell something "h0t". BAKER Drivetrain offers custom Harley-Davidson transmissions and parts. Crank Nut flywheel Torque. I figure some folks over here at TT may find this information useful so I'm recreating the writeup over here also. This guide will show you how to change the oil in the transmission of the Evolution motor of the Harley-Davidson Sportster. Drag Specialties Chrome Rear Wheel Sprocket - DS-325354. Ads are free. Turn the nut counterclockwise to install it onto main drive gear shaft. Originally, Jim Thiessen worked as a machinist with the aerospace industry. On the transmission shaft thread, the clutch hub is pulling around the shaft which is following-behind, so the threads point towards the bike, and any torque in the driving direction on. Got out a torch and heated the compensating sprocket nut for several minutes (until I started to smell something “h0t”. I took a piece of 2" metal tubing and cut it in half, then welded on washers and a 7/16" SAE nut on the top. It's equilavent to Harley Part Number HD-94660-37B. Scribe a line on the transmission sprocket nut and continue the line on the. 14) Install supplied clutch pushrod inside mainshaft and install release plate, retainer ring, adjuster screw and jam nut. Read all reviews. Transmission Sprocket Nut Wrench, Big Twin And Sportster, Replaces Hd 94660-37a. Replace transmission lubricant Lubricate fuel door hinge, trunk lock, and latches with HARLEY LUBE The highly skilled technicians at Myers-Duren Harley-Davidson® are your best choice for service with factory-approved methods and equipment as well as thorough knowledge of H-D® Genuine Parts & Accessories. Insert a new snap ring over the clutch release plate, using internal snap ring pliers. Now tighten the front sprocket bolt in the same manner that you loosened it. Hit the view button and start shopping now! 44 pages of parts and accessories for your Indian ® motorcycle. The secondary drive includes a transmission output sprocket or puley, belt or roller chain, and rear wheel sprocket or pulley. threads of the pivot shaft nut. Position nut with washer-faced side facing transmission sprocket. Beginning to think the pulley is worn. See Figure 2. The first part is just a bunch of general specifications. On all Harleys (on the left side) the engine shaft pulls around the drive sprocket, so further tightening of the threads/nut occurs as sprocket follows the shaft if the threads are normal, right-handed, pointing left of the bike and trying to make the sprocket shaft to screw tighter into the nut as it turns. If sprockets and belt guard are not damaged, proceed with the. Transmission Mainshaft Bearing Inner Race Pullers. Stocking Stuffer Alert: Discount code STUFFSOCKS15 gets you 15% off everything except GrudgeBox, TTP, and FFP products. Huge selection of Centrifugal Clutches. 5 ounces of any good quality two stroke oil to one gallon. Use this special tool to remove the crankshaft sprocket on 2. harley transmission & engine sprockets , offset sprockets , engine sprockets, offset sprockets , transmission sprockets / offset sprockets / pulleys and offset pulleys from 1936 up. Accessoires et Pièces Moto Harley-Davidson Transmission pour Harley Davidson et Moto Custom Accessoires Moto Harley-Davidson Pièces Moto Custom Drag Specialties FatBook 2013 par US Dream Import. 80-90 FT LBS is the torque value stated for Late 83 and up final drive pulley nut. Harley Sprocket Shaft Nut socket removal tool makes Evo and Twincam before 2006 transmission nut easy , top quality r Hi Torq Sockets from Custom Cruisers UK call 01773835666 or www. Necessary tool for removing the transmission sprocket locknut. 4 Nm Sprocket nut ( caution - left handed threads ) 76) 50 ft-lbs. Select the appropriate shim or shims. You may also like. "1981 Sturgis Shovels came with belts, then '82 and '84 and up were built with belts," Ben said. 7 TRANSMISSION SPROCKET Installation/Lock patch, use 3-5 times 5. Don't use locktite where it needs to be used. Note that the 625-67A bolt has a 1-1/2 hex head like pre-2007. Learn more. It is recommended to change the oil at 1,000 miles, then every 10,000 miles after that. Harley has not issued a. Remove the transmission drive sprocket cover. pdf), Text File (. The old fork assemblies need to be torn down. Gen X 150/250 - Hose to Caliper Banjo Bolt - FRONT/REAR. Drag Specialties Chrome Rear Wheel Sprocket - DS-325354. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Number of Sprocket teeth: Transmission drive sprocket 14, Rear wheel 63. Please E-mail me if you are aware of any others. There is a verified problem with Harley-Davidson Big Twin compensating sprockets. Click here to sell a used 2007 Harley-Davidson FXDB Dyna Street Bob or advertise any other MC for sale. Place lockplate over nut and against sprocket. Torque Value. Big Twin 1936-1985. Drag Specialties Chrome Rear Wheel Sprocket - DS-325354. since it gets 100ft/lbs of torque and the transmission mainshaft sticks out 5" past the nut. We merge, blend, modify and create unique relationships as art, bikes, products, design and inspiration. Looking for pointers here. To find the. Used on 2006 Dyna and 2007 Twin Cam Models. Torque nut to spec. On 1980 and earlier models,make sure the side of the steel drive plate stamped "OUT" is facing you, and that you stagger the buffer balls in the clutch shell. Ask a question about this product. they are" sprocket shaft nut: 300-440 ft-lb. 2 Options available. This was used to remove the inner sprocket shaft bearing on my 1965 XLCH. Advice on buying an FXR. Schnitz Racing has all the motorcycle performance parts you need to Stay in FRONT! Engine parts, swingarms, nitrous, turbo kits, chain, sprockets, air shifters, exhaust kits and much more. There are three small, threaded 10-24 screw holes in the face of both late-style transmission sprockets and the later four-speed pulleys. HARLEY DAVIDSON SOFTAIL 2018 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson Softail (2018)CONTENTS:- Foreword - Foreword -- General -- Manual Layout -- How to Use This Service Manual -- Shop Practices -- Use Genuine Re. 9 ft-lb of torque at just 2500 rpm. We believe in "being all-in to go all-out" is reflected in our quality motorcycle parts. Inner Cam Bearing Installer and Puller Tools. 37 - 84 - $15. 12 Replace the compensating sprocket, sliding cam, sprocket cover and spacer. manual for your year and model bike, Torque the nut SEE FIGURE # 2 Figure 1A Figure 2 Figure 3 Once you have achieved the proper torque of mainshaft nut, move to the engine sprocket shaft nut / bolt. Harley Davidson Primary Drive Locking Tool for Motor Sprocket and Clutch Hub Nut Works on both the clutch and transmission side! But when I tried to put them back on and torque them to 165 ft lbs the plastic tore apart. 4 liter engines. Replace the large nut and torque to about 140 foot-pounds. Used by Manco, American sportworks, Ken-bar, also sold in kit form by Comet Industries. Beginning to think the pulley is worn. 2/97 Delta Street, Geebung Queensland 4034, Australia (07) 3216 2251. The primary chain, motor sprocket, and clutch drum/sprocket are installed at the same time. The engine sprocket nut has 150-165 foot pounds of torque on it and right handed threads. Sprocket Shaft Tools. Includes1-35211-36 Nut1-35216-36 Lock TabFits The Following Harley-Davidson Models1936-1947 Knucklehead1937-1948 Big Twin Flathead U Models1948-1965 Panh. lbs 21 21 Note: Initially the brake and rotor need to be worn in before maximum braking can be achieved. Depress the belt at the middle point between the front and rear belt sprockets with your thumb and measure the amount of deflection with a ruler. Then correctly torque the axle nut to 105 ft lbs. 00 13-1/2In - Add $13. Terrible1one3 Posted on Sunday, November 06, 2011 - 06:04 pm:. Please use caution. Use supplied extended compensator nut to retain compensator assembly. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Harley-Davidson Transmission Sprockets & motorcycle parts. The compensating sprocket buffers torque from the engine and the limitations with this part may be most obvious in newer, big bore engines. You can get it off with a good air wrench or with the use of a locking tool or bar to lock the primary down so you can loosen and, later, retighten the nut. Offset 5 speed 28T XL Transmission Pulleys Use OEM nut and lockplate. Sep 08, 2014 | Harley Davidson XL 1200 C Sportster Custom. Camshaft Assembly Tool Dyna Twin Cam 2006* to Present. Transmission Mounts. Saves you time by eliminating the need to remove the mufflers to perform this service. You may also like. Inspect each tooth of the rear sprocket. 8 KW) @ 7000 RPM. Front Pulley, 67 tooth with splined insert installed - fits S&S Sportster case with 10 tooth Big Twin sprocket shaft only - fits 15512X drives - includes sprocket shaft nut and hardened washer: 155409-67 : Rear Pulley, 76 tooth, includes drive keys installed - no bearing - non-electric start: 155276. Will fit 06-present dyna and 07-present twin cam models. Be aware of the materials you are fastening into, as this affects the safe torque range. Engine Torque: 3 155. Learn more. the only thing i didnt have that the book stated was lock tight. Harley Davidson Motorcycles 1116 Pawl Wrench Tool Oem Part No. I fitted the sprocket, then set the torque wrench to the specified torque and fastened the nuts in the same star pattern I’d loosened them in. 244-285 N m 47,5-61 N m 10-13,5 N m 8-9 N m 9-12 N m 20-24,4 N m 13,5-18 N m 38-47,5 N m 38-43,5 N m 10-13,5 N m 10. HD-94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Maybe I had the sprocket nut cranked down too tight. 95 & UP* 90 DAY RETURNS NO RESTOCK FEES, EVER! Home › Super Nut for Harley-Davidson Four Speed Transmission - OEM # 35211-36. 0 and the 2. Torque nut to spec. Featuring 1000cc 1982 available to buy now online. Harley Davidson FL Duo Glide 1958-1964. Fits Big Twin models. compensator bolt (10500031) and clutch nut threads. Back of the tool has a 1/2" drive proudly manufactured and assembled in the united states. Transmission Mainshaft Bearing Inner Race Pullers. 7 TRANSMISSION SPROCKET Installation/Lock patch, use 3-5 times 5. Baker Drivetrain Motorcycle Drivetrains and Transmissions; Transmission Sprocket Spacer Baker 33344-94S. Set Of 4 Harley Davidson Primary Drive Locking Bar Tool 7. customcruisers. Jims Transmission Sprocket Locknut Wrench For Harley 84-06 Big Twin 94660-37a. S&S recommends modifying early-style sprocket to accept sprocket nut lockplate H-D® #40251-92. Maybe I had the sprocket nut cranked down too tight. customcruisers. A ½” impact gun is best for this task. 040" 1 98-939 Thrust Washer, Shift Drum, 0. 2) Remove the compensating sprocket nut with a 1-1/2” socket. 2005 ultra classic Tighten the axle nut to a torque value of 50-55 foot pounds Tighten the slider caps to a torque value of (62-132 in-lbs) 5-11 ft-lbs Tighten Front brake caliper torque 28-38 ft lbs. I am reassembling the rear chain sprocket on the mainshaft of my 48 FL 4 speed trans. Harley Davidson 7911. Applications: GEN 3 ENGINE, Y-CAR. the HD torque spec for the sprocket and pinion shaft and the crank pin nuts is "tighten the nuts very tight with HD special wrench part number 11933-X" you may wish to consider shovelhead specs when deciding how tight is "very tight". You may also like. It is recommended to change the oil at 1,000 miles, then every 10,000 miles after that. Max torque was 30. 10mm Compression Release Sets. The people out there working on the bikes. Automatic Transmission Rebuild Kits. Every Clymer motorcycle service manual is written for the do-it-yourselfer as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. New Screamin' Eagle compensator. 86:1 (a 14-percent reduction) ratio while still maintaining the same stock gear ratios (1-5) as the Harley transmissions. shopping Cart. lbs initial torque and then another 35*-45* for final torque. Finally the punch. Each nut is carefully inspected and laser-etched with torque values. Tighten the nut to 80-100 ft/lbs torque. $5 Shipping. Harley Davidson FL Hydra Glide 1949-1957. The tool is designed with a 1/2" drive receiver hole for inserting your torque wrench thus letting you torque the axle nut from an offset position. © 2020 Athena S. Sportster Harley-Davidson XL883 XL1200 Manual 1991-2003 The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician. Harley Davidson Primary Drive Locking Tool for Motor Sprocket and Clutch Hub Nut Works on both the clutch and transmission side! But when I tried to put them back on and torque them to 165 ft lbs the plastic tore apart. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. COM Open the holes In the ring gear with a 3/8" bit. 00 10-1/2In - Add $10. Transmission Side Cover bolts Crankcase bolts Step 1 Step 2 Intake Manifold Flange capscrew Primary Cover screws Compensating Sprocket nut Transmission Sprocket nut Transmission Sprocket locking screw Clutch hub nut. As bikes were brought to the shop in. Custom application with offset. The head 68 is located at a first end 62 of the nut 32, and the body 67 extends from the head 68 towards a second end 64. Harley-Davidson Shovelhead/Evolution FLT Cone Nut (OEM #48333-80) According to Factory references, this cone nut is specific to FLT models beginning with Shovelheads in 1980. This kit fits on 2000 and up Sportster models. the HD torque spec for the sprocket and pinion shaft and the crank pin nuts is "tighten the nuts very tight with HD special wrench part number 11933-X" you may wish to consider shovelhead specs when deciding how tight is "very tight". Part Number: 19-0300 Application: FXST 1984-1990 FLST 1986-1990 Details: Compensator sprocket kit with 24 tooth sprocket. Once the chain and sprockets are on, leave them loose until the after the next step. Part #: H829648S Mfg Part #: DS-325354. Hand tighten the sprocket nut. This tool is a main shaft sprocket wrench tool for the 2 1/4" nut it comes with a threaded bushing. The six-spline extension may also support a chain sprocket, which either has the aforementioned lock tab or the simple 10-24 x 3/8″socket head screw (#857) to hold the sprocket nut tight. Step 7 - Replace primary chain tensioner and reinstall. shopping Cart. Custom application with offset. Drag Specialties Chrome Rear Wheel Sprocket - DS-325354. 00589040245. Help stop transmission oil leaking from your main drive gear bushing on your Harley-Davidson four speed transmission with one of these drive sprocket nuts. 4-Link Conversion Kits. Bore, 10 Teeth, #40/41 chain, is easy to install, bolts onto your 196cc engine and gives you a big boost in. Inspect sprockets and belt guard for damage and/or debris. This nut is left hand thread. Tatro Machine 6,765 views. Once you've got your tools assembled, find a few clean rags and an oil drain pan (or any sort of old tray that'll hold at least 1 litre (32 oz). Transmission Sprocket. The old fork assemblies need to be torn down. Transmission Sprocket Nut Wrench. Loosen the three transmission mounting bolts and slide the unit all the way forward. 2/97 Delta Street, Geebung Queensland 4034, Australia (07) 3216 2251. Place final drive sprocket H. Also features a 1/2" drive for use with a ratchet or torque wrench. 0 Nm) @ 6000 RPM. Replace the primary chain case cover. The compensating sprocket buffers torque from the engine and the limitations with this part may be most obvious in newer, big bore engines. The Screamin’ Eagle® High Capacity Clutch Kit increases the drivetrain’s ability to reliably support high torque applications without significantly in MSRP: $219. New Screamin' Eagle compensator. Used with J-5825-A to remove the crankshaft sprocket during timing chain service on 4. 37 - 84 - $15. 0 and the 2. 0% APR up to 6 mo or $12 /mo with Affirm. BAKER Drivetrain designs, manufactures, an extensive line of motorcycle transmissions, primary drive units, clutches to original equipment manufacturers (OEMs) and. Remove the upper and lower chain guard from the swing arm. 6 Nm Piston jet screws 25-35in-lbs - 2. Harley-Davidson Thread Sizes; Harley-Davidson has used many different and unusual thread sizes over the years. 2/97 Delta Street, Geebung Queensland 4034, Australia (07) 3216 2251. Harley Davidson Rear Drive Belt Pulley sprocket softail dyna FXDWG 40225 86a 0 results. Thread the belt onto the bike and place it on the transmission drive pulley. It's equilavent to Harley Part Number HD-94660-37B. 1000cc 1982 Featuring 1000cc 1982 in stock and ready for shipping today. Motorcycle Storehouse, Custom Chrome, Zodiac en Parts Europe. Ensure proper cable adjustment and hand lever free play. Runout (flywheels):. Jims Transmission Sprocket Mainshaft Lock Nut Wrench Tool Harley 4 And 5 Speeds. 33336-83 on main drive gear with convex side of sprocket facing out-ward with lock washer H. Stocking Stuffer Alert: Discount code STUFFSOCKS15 gets you 15% off everything except GrudgeBox, TTP, and FFP products. Install lockplate over nut so that two diagonally opposite. 4 Nm Sprocket nut ( caution - left handed threads ) 76) 50 ft-lbs. Axle Nut, 1977 and newer: 100 ft/lbs (14 kgm) Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1. Car/truck/tractor parts, accessories, key machine w/blanks, hydraulic fittin. Install the countershaft retaining plate and torque the -20x5/8 button head screws to 110 lb-in using red thread locker. HARLEY DAVIDSON EVO COMPENSATOR SPROCKET NUT:150-165 RED LOCKTITE MAIN NUT TRANSMISSION H-D(PULLEY/SPROCKET NUT): 50 LBS RED LOCKTITE, left hand threads EVO CLUTCH HUB NUT 70-80 FT LBS left hand threads red loctite torque axle nut to 60 ft lbs. Refer to your Factory Service Manual for this procedure. Use + and - keys to zoom in and out, escape key to reset, arrow keys to change image in reset state or move the zoomed portion of the image. BEST ACCELERATION: 29 Tooth power pulley - 9% MORE TORQUE IN EACH GEAR. If you need to change out your belt, get prepared for a very difficult task. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Position nut (5) with flanged side facing transmission sprocket (4). Fits Big Twin 37 - 84. NOTE The compensating sprocket bolt is a T70 drive. It is important to inspect your final Harley drive belt and sprocket at the time of adjustment. Tatro Machine 6,765 views. Inspect and adjust drive belt. Then the screwdriver. lbs and check clearance 6. As I tighten down the sprocket lock nut on to the end of the sprocket, oil deflector, and sprocket lock washer stack, there is an increasing amount of tension to the point of binding the mainshaft somehow and the sprocket/shaft won't rotate at all - it binds up. Torque clutch nut to factory specifications following your service manual, then torque PN 625-67A hex bolt to 100ft-lbs, then back off (loosen) a half turn then re- torque to 140ft-lbs for final torque. 5, MB200 or Warrior Mini Bike from a Jackshaft to a Torque Converter. The basics of making one of these at home has been shown a million times, but I wanted to include the extra lathe work to remove the chamfer for the standard 1 7/8 socket. Re-torque lug nuts after 25 miles or 100 mile maximum. Hardly ever true, the rear wheel is usually offset 5 to 15mm but we. Save axle, axle nut, brake disc and wheel spacers for kit installation. I fitted the sprocket, then set the torque wrench to the specified torque and fastened the nuts in the same star pattern I’d loosened them in. No Intake System Kits. Then the screwdriver. Bore x Stroke: 4. Remove the upper and lower chain guard from the swing arm. Screamin Eagle Performance. Torque nut to spec. 3) Remove the 1-3/16” clutch nut. Here is the finished job with everything installed and ready to put the sprocket on. Also Available - 1991-2003 Harley-Davidson XL883 XL1200 Sportster Online Manual The Cyclepedia. 0 Nm Transmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 Nm. And they use the wrong color. The manufacturer recommends using 20w50 oil. 180-210 foot pounds 35-45 foot pounds 90-120 inch pounds 70-80 inch pounds 9-12 foot pounds 15-18 foot pounds 10-13. In particular, the kit is useful in connecting a Harley-Davidson motorcycle engine to a Volkswagen automobile transmission. A small torque wrench is also very handy but don't worry if you haven't got one, its not mandatory for this How -To. 300 Miles: 1000 Miles: Sprocket shaft nut torque: 150 ft-lbs Harley Davidson 1970 - 1977 Service Manual. You're done. Position nut (5) with flanged side facing transmission sprocket (4). Shop the best Harley-Davidson Pulley & Sprocket Hardware for your motorcycle at J&P Cycles. We have the parts you need to build or replace on a Go-Kart, Mini Bike, Drift Trike or other Off-Road Project!. 0% APR up to 6 mo or $12 /mo with Affirm. Save axle, axle nut, brake disc and wheel spacers for kit installation. Note that the 625-67A bolt has a 1-1/2 hex head like pre-2007. [email protected] Removing the transmission shaft bushing if using a 3 inch open belt drive “motor plate” instead of a stock inner primary cover – using the JIMS special tool for removing or installing the bushing. Transmission sprocket nut on 5 speed is left hand thread. Securely locks the primary drive when removing and torquing the motor sprocket bolt or clutch hub nut. Remove the damaged/broken belt. Harley Pulleys and Sprockets. Kent-Moore J-41558 Crankshaft Sprocket Remover. Use + and - keys to zoom in and out, arrow keys move the zoomed portion of the image. Then the screwdriver. For all your Harley Davidson motorcycle parts, accessories, and gear, turn to our online motorcycle parts and accessories store. FINALLY a CURE for the always leaking 4 speed tranny, not a Band-Aid, a REAL SOLUTION Ray Duguay (saddlebagrail) Hi Everyone I am starting this new articles concerning the famous 4 speed transmission made by Harley from the early Knucklehead to the end of the Shovelhead era, those types of. There are three small, threaded 10-24 screw holes in the face of both late-style transmission sprockets and the later four-speed pulleys. Transmission sprocket is 24 tooth with a. I'd appreciate hearing the correct torque value or a description of how tight you should go. 00589040245. Supplied with torque instructions please check before fitting as these specify a lower torque of 33ft/lb or 44 Newton Metres. Both forces combine to twist the transmission clockwise, with the torque transferring to the frame through the three 7/16" mounting studs. Transmission (1959-Early 1984) Starter Drive Housing (Type I) Oil Pump (1968-1984) Transmission (Late 1984-1985) Wiring Diagram FLHS (1980-1981) Prestolite Starter Motor: Wiring Diagram XLH (1970-1971) Custom Universal Basic Wiring Diagram: Rocker Arm and Pushrod Assembly: Wiring Diagram XLCH (1970-1971) Wiring Diagram FXE (1983-1984) Solenoid. Mainshaft Sprocket Nut 1 7/8" Big Twin 85-05 8,00 € *. 0, Minimum 5. Automatic Transmission Rebuild Kits. Tape the gear threads with black electrical tape before you install the spacer so you don't nick your new o-ring. Sep 08, 2014 | Harley Davidson XL 1200 C Sportster Custom. 3) Marking Test - Once the fastener tightened, mark clearly the surface of the fastener, nut or bolt and continuing the mark onto the surface being clamped for reference. CONTENTS:Harley-Davidson Softail Workshop Service Repair Manual 2013 Content: Service Repair Workshop ManualFile type: PDFLanguage: EnglishMODELS COVERED : 2013 Harl. With the transmission in gear, and making sure the countershaft bearing retainer plate is removed, tighten the supplied nut to 45-55 lb-ft using red thread locker. Crank pin nuts torque: 150 ft-lbs. It's equilavent to Harley Part Number HD-94660-37B. Saves you time by eliminating the need to remove the mufflers to perform this service. 00 12-1/2In - Add $13. Back of the tool has a 1/2" drive proudly manufactured and assembled in the united states. Please E-mail me if you are aware of any others. Harley-Davidson® factory-trained technicians utilize the latest diagnostic tools and Harley-Davidson’s genuine motor parts in servicing your motorcycle to assure you of the highest quality workmanship. threads of the pivot shaft nut. Transmission Sprocket 24 Tooth. 99 TRANSMISSION SPROCKET 80. Clutch hub nut (left handed threads) comes off just fine. Fits Big Twin 37 - 84. The manufacturer recommends using 20w50 oil. Once the primary chain is back on and the sprocket is in place, replace the thrust washer and then the circlip or retaining ring. Transmission Products. the only thing i didnt have that the book stated was lock tight. The old fork assemblies need to be torn down. This is my version of the 96015-52 Harley sprocket-shaft bearing tool. Whether you're searching for a chain conversion flat rear sprocket or a transmission drive pulley, J&P Cycles has the right clutch, driveline or transmission parts for your bike. (Remember this is a left hand threaded nut) If the wheel wants to move have a friend hold down the rear brake pedal. JIMS now offers both early and late Mega Nuts. Compensator is standard thread. You may also like. Mike, You can torque the nut with the top cover still off, putting it in 2 gears at once with mainshaft and countershaft shift dogs engaged. Now for the compensating sprocket. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. 110 ) inches before piston top dead center. Mother of all nuts – the damned thing broke loose!. Originally, Jim Thiessen worked as a machinist with the aerospace industry. Once the axial pulley loca-tion is confirmed, remove the motor pulley nut and torque it to 150 ft-lbs with red loctite. Clutch & Drivetrain. Your last plate must be a friction plate or you goofed and must start over. Then correctly torque the axle nut to 105 ft lbs. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. The head 68 is located at a first end 62 of the nut 32, and the body 67 extends from the head 68 towards a second end 64. Didn't find the kit you were looking for? Cylinder Head (2) Engine Block (0) Intake System (0) Engine Component (0) No Rod Bolt Kits. Place final drive sprocket No. 5 Transmission Sprocket Removal Cleaning and Inspection Installation. They don't torque things to proper specifications. The following Tables list some of the most common. Save axle, axle nut, brake disc and wheel spacers for kit installation. The torque values we're dealing with are small and easily achievable by hand. 8 KW) @ 7000 RPM. Eastern Performance® has a huge selection of the best motorcycle parts & accessories for your Harley Davidson Touring, Softail, Dyna, Sportster, and V-Rod. customcruisers. Drag Specialties Chrome Rear Wheel Sprocket - DS-325354. harley-davidson motorcycle advice - part five This is the continuation of one of James Russell's articles that contains useful information. Refer to the PRIMARY CHAINCASE HOUSING. Part #: H829648S Mfg Part #: DS-325354. The six-spline extension may also support a chain sprocket, which either has the aforementioned lock tab or the simple 10-24 x 3/8″socket head screw (#857) to hold the sprocket nut tight. Transmission sprocket is 24 tooth with a. 045 inch Circuit point gap:. Insert white delrin bushing into rubber isolator be sure to center the center hole of the delrin bushing on the mounting hole of the rubber isolator. Gen X 150/250 - FRONT Stabilizer Bar Link Nut. Unbend the. Use with a. The 30t pulley is a great mod if you are fine turning a higher rpm. 9 Wheelbase: 51. and the big dollar Baker unit. Install the countershaft retaining plate and torque the -20x5/8 button head screws to 110 lb-in using red thread locker. Securely locks the primary drive when removing and torquing the motor sprocket bolt or clutch hub nut. the HD torque spec for the sprocket and pinion shaft and the crank pin nuts is "tighten the nuts very tight with HD special wrench part number 11933-X" you may wish to consider shovelhead specs when deciding how tight is "very tight". Shop with Afterpay on eligible items. Socket: The drive is 1/2" for your impact wrench and torque wrench. We make ideas a reality. Install belt over rear wheel sprocket and transmission sprocket. How to Tighten a Harley Belt Drive. S&S recommends modifying early-style sprocket to accept sprocket nut lockplate H-D® #40251-92. Ultima recommends that these kits be installed by a trained & qualified mechanic with knowledge of the Harley Davidson style 5-speed transmission. Used to remove & install the transmission mainshaft nut that holds the transmission sprocket / pulley; Extra long 2-piece design; 1-7/8" hex with 1/2" drive; Note: Also used for the engine with JIMS 978331 & 978333 sprocket shaft bearing install/remove tool to give control on the torque of the sprocket shaft bearing pack for checking bearing end play. Snelle levering (2 a 3 werkdagen) en ALTIJD korting!. 2004 Hertage Softail.
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